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08a4e375-a12b-4bdd-894d-09c80a1992b3
08a4e375-a12b-4bdd-894d-09c80a1992b3

SMG80

Product Description:

The vertical machining center features a high-rigidity structural design and a precision guidance system to ensure a stable and reliable machining process. The high-speed spindle system supports precision machining of multiple materials, suitable for efficient cutting of complex parts.

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Product Details

The vertical machining center adopts a high-rigidity structural design and a precision guiding system to ensure a stable and reliable machining process. The high-speed spindle system supports precision machining of multiple materials, suitable for efficient cutting of complex parts.

 

Highlights

● High-speed, high-power, high-torque electric spindle, heavy-load direct-drive rotary table.

● Castings use high-strength premium cast iron, optimized structure by finite element analysis for better performance.

● Y-axis gantry crane structure, short spindle overhang, strong cutting rigidity.

● X, Y, Z, A, C axes use absolute linear scales and rotary encoders, full closed-loop control.


Structural Features


Overall Structure

● Adopts gantry crane structure, the machine has good dynamic rigidity and can efficiently meet the requirements of high-intensity five-axis linkage interpolation machining;

● Fully enclosed armored protection prevents chips and coolant from entering the machine interior, avoiding wear and corrosion of guide rails and ball screws;

● Equipped with a retractable protective cover on top for easy workpiece loading and unloading; the front door can be optionally equipped with automatic opening and closing to meet automation line requirements.

Control System

● Siemens high-end five-axis linkage CNC system

● Simple interactive programming method; pre-machining simulation ensures high reliability.

Chain Tool Magazine

● 40-tool large capacity tool positions, automatic tool change by spindle pickup;

● Optional 80-tool magazine.

Drive Structure

● All use precision heavy-duty roller guides for higher load capacity;

● Y-axis middle drive structure, smooth transmission, high dynamic accuracy;

● High-precision ball screws, optional screw center constant temperature cooling function, equipped with precision linear scales, full closed-loop control to ensure machining accuracy.

Lubrication System

● Electric spindle: long-lasting oil-air lubrication;

● Ball screws: central micro-lubrication;

● Roller linear guides: central micro-lubrication;

● A.C cradle rotary table: long-lasting grease lubrication;

● Linear shafts: volumetric centralized grease lubrication device.

Cooling System

● Standard tool external cooling system, coolant/gas cools the tool through adjustable nozzles at the front of the spindle head.

● The machine uses a high-efficiency constant temperature water cooling system to cool the electric spindle, achieving spindle temperature compensation, controlling temperature variation within ±1℃, ensuring continuous operation at maximum speed for 24 hours.

 

Spindle

Equipped with German KESSLER high-precision electric spindle, using circulating constant temperature cooling, bearing quantitative oil-air lubrication, achieving high torque and high-speed operation. The spindle features directional, center taper hole cleaning air blowing, and air sealing functions. Optional tool center water supply, center air cooling, and thermal displacement compensation functions. HSK-A63 high-speed tool holder interface, standard 20000rpm, optional 15000rpm.

Standard 20000rpm, optional 15000rpm.


Standard Configuration

Power (S1/S6-40%): 25/40kW

Torque (S1/S6-40%): 87/135Nm

Speed: 20000rpm

Tool taper: HSK-A63 (turning version HSK-T63)

Optional Configuration

Power (S1/S6-40%): 30/46kW

Torque (S1/S6-40%): 130/200Nm

Speed: 15000rpm

Tool taper: HSK-A63 (turning version HSK-T63)

Product Data

Product Name

Unit

SMG80

SMG80MT

Basic Information

X/Y/Z Axis Travel

mm

800/900/620

A Axis Swing Range

degree

±120

C Axis Rotation Range

degree

360 

Distance from Spindle Nose to Worktable

mm

120-740

Worktable Size

mm

Ø800

Maximum Worktable Load

kg

1200 

1000 

Maximum Worktable Swing Diameter

mm

∅1000

Spindle

Maximum Spindle Speed / Taper

rpm

20000/HSK-A63

20000/HSK-T63

Power (S1/S6-40%)

kW

25/40

Output Torque (S1/S6-40%)

Nm

87/135

Feed System

X/Y/Z Axis Rapid Traverse Speed

m/min

50 

Maximum Cutting Feed Rate

m/min

20 

A-Axis Speed

rpm

30 

C-Axis Speed

rpm

80 

800 

Positioning Accuracy

X/Y/Z Axis (German VDI/DGQ3441 Standard)

mm

0.006 

A/C Axis (German VDI/DGQ3441 Standard)

arcsec

8 

Repeat Positioning Accuracy

X/Y/Z Axis (German VDI/DGQ3441 Standard)

mm

0.004 

A/C Axis (German VDI/DGQ3447 Standard)

arcsec

5 

Automatic Tool Change System

Number of Tools

pcs

40 (Optional 4∅×2)

Maximum Tool Length

mm

300 

Maximum Tool Diameter / Adjacent Space

mm

∅75/∅150

Maximum Tool Weight

kg

8 

CNC System

Siemens / Heidenhain

——

Sinumerik one / Heidenhain TNC640

Machine Parameters

Total Height

mm

3730 

Length × Width

mm

5300X4600

Net Weight (Excluding Accessories)

kg

23000 

Power Requirements

kW

90

95

Optional Configurations

Tool Measurement, Workpiece Measurement, Five-Axis Coordinate Transformation Vector Measurement and Correction Function, Internal Tool Cooling System, Rotating Window, Oil Mist Collector, Premium Surface Function, OPC UA Data Acquisition Function, Water Gun, Tool Identification System, Machine Post-Processing, Spindle Thermal Compensation Function, Automatic Door, Machine Collision Protection System, Tool Identification System

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